With software version Bonds Work Index Ball Mills is a highly exported equipment as it single handedly helps the customer to quickly decide on the required changes in the plant ball mill grinding characteristics by quickly determining the resistance of the material to grind when there is a change in the material characteristics. Deeper Insights ; In the Cement industry, comminution is the
A Bond Ball Mill Work Index test may be required for the design of a new mineral processing plant. Where possible, it is carried out on a sample of ore that is typical of the proposed feed to the plant. The BBMWI is then used in the design calculations of the new grinding circuit. A BBMWI may also be used in the simulation and subsequent optimisation of existing mill(s) and the associated
Safety is a prime consideration for all Alsto equipment and the Bond Index Ball Mill is supplied equipped with acoustic enclosure. The ball mill is designed to accept a ball charge in accordance with F. C Bond''s standard. This ball charge consists of 286 balls as follows: 44 x 35mm balls
The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index. The test is a ''lockedcycle'' test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a steadystate before completion. Sample Requirements. The test requires about 8 kg of material. Although it can work on
Numerically, the work index is the energy required in kwh/t to reduce a given material from theoretically infinite feed size to 80% passing 100 microns. The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test. Bond developed separate tests for the rod mill and the ball mill. The
This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory. If you
The Bond work index, W i, as an indicator of the grindability of raw materials is not a material constant but rather it changes with change of size of the grinding, in practice we can expect some difficulties and errors when the energy consumption is determined according to this formula in the case when, for a given size of grinding product, the value of the work index W i
Bond Tests Mining Sgs. Similar to a Comparative Work Index this test is an open circuit dry batch grindability test run in the standard Bond Ball Mill for a set time It can be used at mesh sizes from 65 to 200 mesh normally 100 mesh The test requires calibration against the standard Bond Ball Mill Work Index test to estimate the Work Index.
The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another. The proposed model consists of two components, the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure. The model has the benefit of retaining the variability in hardness that is built into a
The Bond rod mill work index is not as common as the Bond ball mill work index, and there are two different variations on the mill apparatus. The models expect a mill with a "wave liner", and is not compatible with mills using "smooth liners". Most laboratories outside of Australia use the wave liner style of machine – these results can safely be used in the models. Bond rod
Typical values of Bond ball mill work index for soft oxidised ore bodies lie in the range 510 kWh/t at a standard product size of 80% passing 75µm. DESIGN OF
expressed by the Bond ball mill work index, is controlled by the hardness of the nonmagnetic (gangue) material in the Relationships between comminution energy and product size for a magnetite ore J o u r n a l P a p e r The Journal of The Southern African Institute of Mining and Metallurgy VOLUME 110 NONREFEREED PAPER MARCH 2010 143 Table I Bond ball mill test results and composition of the
Results of Bond ball mill tests conducted with closing screens of 75 µm or finer are to be treated with caution. The Bond Work Index relationship has been noted to apply down to approximately 70 m, and perhaps no finerµ, without making qualifications. Calculations: First, calculate the actual Operating Work Index, WloACT, of the grinding circuit. • Estimate the 80% passing sizes of
Bond Ball Mill Grindability Test. The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a predefined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stagecrushed to passing size of < mm. Any screen size below
The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a predefined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits The test requires a minimum of 10kg of sample that has been stagecrushed to passing size of < mm.
First, a Jar Mill grindability test requires a 5 lb. (2 kg) sample and produces a direct measured specific energy (net Hphr/t) to grind from the design feed size to the required product size. The second test, a Bond Work Index determination, results in a specific energy value
The FC Bond ball Mill comes with table stand (pictured), motor, clutch, revolution counter, motor starter* and controls, 12″ machined steel drum, 441/2 pounds of steel balls (Bond Index test), receiving pan and hand screen pan. Our Bond mill is guaranteed to have internal mill dimensions within " of the 12" x 12" as specified by Mr. Bond. This is important, because the original
The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index. The test is a ''lockedcycle'' test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a
Here is the old AllisChalmers Bond Work Index Grindability Test Procedure. The standard feed is prepared by stage crushing to all passing a 6 mesh sieve, but finer feed can be used when necessary. It is screen analyzed and packed by shaking in a 1000cc graduated cylinder, and the weight of 700 cc is placed in the mill and ground dry at 250 per cent circulating load. The mill is 12 in. x 12
3 index bond ball mill grinding mill china bond formula for the grinding balls size calculation oct 19 2017 183 the enterprises consumers grinding media have a question about right choise the grinding ball size diameter for the mill in order to achieve the required grinding quality we noted earlier this information can be obtained from. View Details . Bond Index For Vertical Mill Grinding
Bond Ball Mill Grindability Test. The test determines the Bond Ball Mill Work Index which is used with Bond''s Third Theory of Comminution to calculate net power requirements*. Various correction factors may have to be applied. W = Wi (10/√P – 10/√F) Where W = Net power consumption in kWh/t
micrometers in size. According to the Bond standard procedure, the work index is determined by simulating a dry grinding in a closed circuit in the Bond ball mill to achieve 250% circulating load (Bond, 1949, 1952, 1961). The test is performed on a raw material approximately weighing 10 kg, which coarseness is mm.
An alternative mill ball charge is proposed that closely approximates Bond''s original total ball mass, number of balls and ball surface area. Results of 30 Bond Work index tests of six pure materials (calcite, magnesite, labradorite (feldspar), quartz, andalusite and glass) using closing screen apertures (P 1 ) values of 500, 250, 125, 90 and 63 μm are analysed.
· If P is less than 80% passing 70 microns, power consumption will be. Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a